Table of Contents

• INTRODUCTION

  • CLASSIC™ 800 Specifications
  • Overview of Switch Transmitter Setup
  • Models Described in This Manual
  • CLASSIC™ 800 Electronics
  • Typical Applications
    1. THE KAYDEN CLASSIC 800 - DIGITAL ELECTRONICS FEATURES
    2. PRINCIPLE OF OPERATION
    3. THERMAL SIGNAL
    4. 4-20 mA ANALOG OUTPUT

• INSTALLATION GUIDELINES

  1. GENERAL
  2. APPLICATION CONSIDERATIONS
     • Application Considerations - Flow
     • Application Principles - Flow, Level, Interface & Temperature
     • Application Considerations - Level
     • Application Considerations - Interface
  3. GUIDELINES FOR PIPE MOUNTING
     • Horizontal Pipe - Side Mount (Ideal)
     • Horizontal Pipe - Top Mount.
     • Vertical Pipe - Side Mount (Acceptable)
     • Vertical Pipe - Side Mount - Downward Flow
     • Vertical Pipe - Top & Bottom Mount (Less Desirable)
  4. INSTALLING THE SENSOR
  5. ELECTRICAL
     • Wiring Connection Diagram
  6. TESTING THE INSTALLATION

• SETUP & OPERATION

  • Display Panel Indicators
  • Display Panel Button Functions
  1. GENERAL INFORMATION
  2. CONTROL SETTINGS and SETUP PROCEDURES
  1. View or Adjust Relay 1 & 2 Energized Mode
     • Failsafe Relay Configurations
  2. View or Adjust the 4–20 mA Fault Mode Configuration
  3. View or Adjust Set Points 1 & 2
  4. View or Adjust the Start-up Bypass Timer
  5. View or Adjust the Heater Power
  6. View or Adjust the Node Address & View the Software Revision
  7. View or Adjust the 4-20 mA Output Configuration (Forward or Reverse)
  8. View or Adjust the 0% & 100% Thermal Signal Scaled Bar Graph View
  9. View or Adjust the 0% & 100% Thermal Signal LEDs
     • Kayden RCM Software
     • RS-485 Remote Communications
     • Converters / Adapters - USB to RS-232 & RS-232 to RS-485
     • Communication Cable

• QUICK SETUP GUIDE

  • Mechanical Installation
  • Sensor Orientation
  • Setup & Configuration Flow Chart
  • Display Panel Indicators
  • Display Panel Button Functions
  • Power AC/DC
  • Relay Outputs
  • Heater Power

• MAINTENANCE

  • Cover
  • Process and Conduit Connections
  • Sensing Elements
  • Electronics Module
  • Adjustment & Calibration
  • Preventative Maintenance Requirements

• BINARY TABLE

• TROUBLESHOOTING

  • LED Fault Indicator
  • How to Reset the CLASSIC Factory Settings
  • Resistance Values for Sensor Wiring
  • Return of Material
  • Hazardous Materials
  • Service, Technical Support & Contact Information

• GLOSSARY

• APPENDIX A - OUTLINE DIMENSIONAL DRAWING

  • CLASSIC™ 810 Threaded
  • CLASSIC™ 812 Flanged
  • CLASSIC™ 828 Sanitary Flanged
  • CLASSIC™ 830 In-Line Threaded (Horizontal)
  • CLASSIC™ 830 In-Line Threaded (Vertical)
  • CLASSIC™ 832 In-Line Flanged (Horizontal)
  • CLASSIC™ 832 In-Line Flanged (Vertical)
  • CLASSIC™ 816 Retractable Packing Gland Threaded – 1” MNPT – to 50 psi
  • CLASSIC™ 816 Retractable Packing Gland Threaded – 1” MNPT – c/w Chain – to 125 psi
  • CLASSIC™ 816 Retractable Packing Gland Threaded – 1” MNPT – to 500 psi
  • CLASSIC™ 814 Retractable Packing Gland Flanged - to 50 psi
  • CLASSIC™ 814 Retractable Packing Gland Threaded – to 125 psi
    • Remote Electronics Enclosure - Flameproof (CSA)
    • Remote Electronics Enclosure - Flameproof (FM)

• TABLE OF FIGURES

  • Figure 1 - CLASSIC 800 Display Panel
  • Figure 2 – How Thermal Conductivity is Displayed
  • Figure 3 – 4-20 mA Wiring
  • Figure 3a - Pump Flow Detection
  • Figure 4 - Threadolet
  • Figure 5 - Insertion ‘U’ Length
  • Figure 6a - Horizontal Pipe, Side Mounting
  • Figure 6b - Horizontal Pipe, Top / Bottom Mounting
  • Figure 7 - Horizontal Pipe, Sensor Positioning
  • Figure 8 - Vertical Pipe, Flow Up & Down
  • Figure 9 - Sensor Orientation for Horizontal Flow & Level
  • Figure 10 – Disconnecting Sensor Connector from the Electronics Module
  • Figure 11 – CLASSIC 800 Mounting Base Plate / Wiring Terminal
  • Figure 12 – CLASSIC 800 Wiring Connection Diagram
  • Figure 14 - Control Functions RUN/SET Mode
  • Figure 15 - Relay Energized Mode
  • Figure 16 – 4-20 mA Fault Mode Configuration
  • Figure 17 – Set Point 1 & 2 Configuration
  • Figure 18 – Start-up Bypass Timer
  • Figure 19 – Setting the Heater Power
  • Figure 20: Software Revision & Node (Unit) Number
  • Figure 21 – 4-20 mA & 20-4 mA Output Mode
  • Figure 22 – Scaled Bar Graph View vs. Baseline Bar Graph View
  • Figure 23 – Setting the 0% & 100% Thermal Signal
  • Figure 24 – Factory Reset
  • Figure 25 - Display Panel Indicators